2009 BMW Z4 30i, StandardFACTORY OEM SERVICE PROCEDURE

61 13... Special tools for wiring harness repairs

Fig 1: Identifying Wiring Harness Repair Kit
G04727459Courtesy of BMW OF NORTH AMERICA, INC.

Release and press-out tool 

  • Special tool 61 0 300
  • Special tool 61 0 400 (MINI N12/N14)
  • Special tool 61 1 100 (engine)

Handling: 

Fig 2: Identifying Special Tool (61 0 300)
G04727496Courtesy of BMW OF NORTH AMERICA, INC.

Cutting to length and stripping insulation from cables 

Wire stripper MultiStrip10

Handling: 

Fig 3: Identifying Special Tool
G04727463Courtesy of BMW OF NORTH AMERICA, INC.

Crimping stop parts (small contacts) and butt connectors 

  • Special tool 61 4 320
  1. Tool without crimping head
  2. Crimping head (STRIPPING INSULATION AND CUTTING FIBRE-OPTIC CABLES TO LENGTH) 
  3. Crimping head (CRIMPING FIBRE-OPTIC CABLE CONTACTS) 
    Fig 4: Identifying Crimping Heads
    G04727498Courtesy of BMW OF NORTH AMERICA, INC.
  4. Crimping head (CRIMPING MQS CONTACTS) 
  5. Crimping head (CRIMPING MPQ CONTACTS) 
  6. Replacement blade (face-cutting fibre-optic cables)
  7. Replacement blade with tool (insulation stripping unit)
  8. Universal crimping head

Crimping stop parts (large contacts) and butt connectors 

  • Special tool 61 0 200 (crimping set)
  • Special tool 61 0 210 (matrix set SLK 8)
  • Special tool 61 0 220 (matrix set SLK 2.8)
  • Special tool 61 0 230(matrix set MAK 8/DFK4)
  • Special tool 61 0 240 x (butt connector 4.0 - 6.0 mm2 )
Fig 5: Identifying Special Tools
G04727499Courtesy of BMW OF NORTH AMERICA, INC.
Factory Service Tools

Use the Manual With the Right Hardware

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • • You smell fuel, burning insulation, or see smoke.
  • • Brakes feel soft, pull hard to one side, or make grinding noises.
  • • The engine overheats, stalls repeatedly, or misfires under load.
  • • You are missing required tools, torque specs, or safe lifting equipment.
  • • You are not confident in the next step or safety outcome.

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