2004 BMW 545i AutomaticFACTORY OEM SERVICE PROCEDURE

Generator & Regulator Switch

Check for correct connections on fully charged battery, generator and starter motor. Check for good ground connection between engine and body. Check for properly tightened drive belt. Connect DIS tester. Search down through the following menus:

  • FUNCTION SELECTION
  • COMPLETE VEHICLE
  • DRIVE
  • VOLTAGE AND CURRENT REGULATION
  • VOLTAGE AND CURRENT GENERATION
Work through test modules. To diagnose oscillograms for each fault, see GENERATOR OSCILLOGRAMSΒ  . If generator is faulty, repair or replace it. To replace, see GENERATORΒ  under REMOVAL & INSTALLATION.

GENERATOR OSCILLOGRAMS

Fault Oscillogram
Fault-Free See Fig 1
One Phase Interrupted See Fig 2
Internal Fault See Fig 3
Open Circuit In Negative Diode See Fig 4
Short Circuit In Positive Diode See Fig 5
Open Circuit In Positive Diode See Fig 6
Open Circuit In Exciter Diode See Fig 7
Fig 1: Identifying Oscillogram For A Fault-Free Generator
G00301749Courtesy of BMW OF NORTH AMERICA, INC.
Factory Service Tools

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.

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