1995 BMW 318is AutomaticFACTORY OEM SERVICE PROCEDURE

Air Management: Notes

Fig 1: Identifying Air Management System
G03393946

Throttle Valve:Β  The mechanical throttle valve regulates the intake air flow and it is linked by a cable to the accelerator pedal.

The throttle valve is a two stage (progressive linkage) plate arrangement with integral closing springs. This allows a smaller primary opening for low to mid-range RPM and a larger secondary opening that opens for the higher RPM range.

The throttle valve is heated by engine coolant to prevent condensation from "icing". The throttle valve is "preset" and should not be adjusted.

Throttle Position Sensor:Β  A potentiometer is mounted on the throttle housing which provides the ECM with a voltage value (0-5v) that represents throttle angle position and rate of movement. The sensor receives its power supply from the ECM.

The Potentiometer is non-adjustable because the ECM "learns" the throttle angle voltage at idle speed. If the throttle position sensor is replaced, the ECM must be disconnected from the power supply for at least one minute (to clear memory).

Fig 2: Identifying Throttle Position Sensor Circuit
G03393948

Idle Speed Control Valve:Β  This is a two wire control valve that regulates air by-passing the throttle valve to control the engine idle speed.

The idle speed control valve is spring loaded closed. It will "failsafe" to a fixed opening (21%) to allow the engine to idle in the event of a power failure.

The valve is supplied with battery voltage from the Engine Control Module Relay. The valve opening is controlled by the ECM modulating the ground signal which opens the valve against spring tension.

Fig 3: Identifying Idle Speed Control Valve
G03393949

Air Flow Volume Sensor:Β  This sensor measures the total volume of air drawn into the engine.

The ECM provides the power supply for the Air Flow Volume Sensor. A potentiometer is connected to the sensing flap and as air flow causes the sensing flap to move, a varying voltage signal (0-5v) is sent to the ECM that "represents" the inducted air volume.

Attached to the sensing flap is a "compensation flap" that moves within a closed chamber. This creates a dampening effect on flap movement for pulsations in the intake system caused by cylinder filling and intake valve operation.

NOTE: The Air Flow Volume Sensor is non-adjustable.
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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.

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