1990 BMW 325is AutomaticFACTORY OEM SERVICE PROCEDURE

Air Flow Sensor

The sensor's mechanical operation depends upon the free movement of the flap inside the main air passage. To check the flap movement, loosen the clamps, remove the rubber intake air duct, and move the flap through its range of travel.

If the flap binds at any point, remove the intake air flow sensor and check for any foreign material that may be interfering with the flaps movement. Check that the flap returns to the closed position smoothly. If the flap cannot be made to move freely, or if the flap's spring tension is uneven, the air flow sensor is faulty and should be replaced.

Fig 1: Air Flow Sensor Schematic
G50E07008
Factory Service Tools

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.

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