Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
Polarizing Generator
When installing a new or rebuilt generator or after overhaul of a unit, it must be polarized prior to starting the engine. This is done by letting the generator run briefly as a motor to give pole shoes the necessary residual magnetism of the correct polarity for excitation. Polarize the generator using one of the following methods (with fan belt removed):
- Connect lead from negative battery post to D- terminal on generator (see Fig 1). Momentarily contact lead from positive battery post to D + terminal on generator. Generator is now polarized and ready for testing.
- With regulator connected to generator, momentarily contact lead from positive battery post to D+ terminal on regulator.NOTE: Never polarize by connecting B+ terminal on regulator to D+ terminal on regulator as damage may result to regulator and generator.
Generator is now polarized and ready for testing.
| Former Designation | Type Inscription | RPM Specifications for | Load Setting | Field Winding | ||||||
|---|---|---|---|---|---|---|---|---|---|---|
| Abbrev. Type Symbol | Rating | Β | Output Test | |||||||
| Rated Voltage at No-load RPM | cold RPM | hot RPM | Amps. | Watts | Ohms + 10% | |||||
| LJ/GE(M) LJ/GEF (M) LJ/GEG(M), (S) LJ/GEH RED REE LJ/RED LJ/REF LJ/REG LJ/REH |
E ED EF EG EH EW |
160/6/2500 7V 40 A 26 |
1450 | 2450 | 2600 | ..... | 160 | 1.2 | ||
| 180/6/2300 | 1500 | 2200 | 2300 | ..... | 180 | 1.0 | ||||
| 180/6/2500 (F) (1) | 1750 | 2500 | 2600 | ..... | 180 | 0.8 | ||||
| 7V 45 A 27 | 1850 | 2600 | 2800 | 30 | .... | 0.8 | ||||
| 200/6/2400 (F) (1) | 1550 | 2300 | 2400 | ..... | 200 | 0.8 | ||||
| 7V50 A 25 | 1700 | 2450 | 2600 | 33.5 | ..... | 0.8 | ||||
| 200/6/2600 | 1750 | 2550 | 2650 | ..... | 200 | 1.0 | ||||
| 7V 50 A 28 | 1850 | 2650 | 2850 | 33.5 | ..... | 1.0 | ||||
| 200/12/2400(F) (1) | 1650 | 2250 | 2500 | ..... | 200 | 3.5 | ||||
| 14V 25 A 25 | 1850 | 2400 | 2600 | 17 | ..... | 3.5 | ||||
| 200/12/2600(F) (1) | 1800 | 2500 | 2700 | ..... | 200 | 3.5 | ||||
| 14 V 25 A 27 | 1890 | 2500 | 2750 | 17.0 | ..... | 3.5 | ||||
| 200/12/2700(F) (1) | 1850 | 2600 | 2750 | ..... | 200 | 3.5 | ||||
| 14 V 25 A 29 | 2050 | 2700 | 2950 | 17.0 | ..... | 3.5 | ||||
| 240/12/2800 (F) (1) | 2150 | 2750 | 2900 | ..... | 240 | 3.5 | ||||
| 14 V 25 A 31 | 2050 | 2900 | 3150 | 17.0 | ..... | 3.5 | ||||
| 450M12/3700 (F) (1) | 2200 | 2950 | 3100 | ..... | 300 | 3.5 | ||||
| 14 V38 A 32 | 2300 | 3050 | 3250 | 25.0 | ..... | 3.5 | ||||
| LJ/CGE LJ/GG(V) LJ/GGVR |
G GV |
200/12/2400 | 1700 | 2400 | 2500 | ..... | 200 | 4.8 | ||
| 240/12/2100 | 1450 | 2050 | 2200 | .... | 240 | 4.8 | ||||
| 240/12/2400 | 1700 | 2300 | 2500 | .... | 240 | 4.8 | ||||
| 14V30 A 25 | 1630 | 2400 | 2550 | 20 | ..... | 4.8 | ||||
| RKC LJ/GK(M) LJ/GKW |
KC K |
300/12/1450 14 V 38 A 15 |
1100 | 1450 | 1500 | ..... | 300 | 5.2 | ||
| 400/12/1500 14 V 50 A 16 |
1100 | 1450 | 1550 | ..... | 400 | 5.2 | ||||
| 450 M 12/2600 14V 38A 24 |
1950 | 2350 | 2400 | ..... | 300 | 5.2 | ||||
|
||||||||||
| Bosch Part No. | Rating | No Load RPM For Voltage Rating | Output Test | Load Setting Amps. | Field Winding Ohms+10% | |
|---|---|---|---|---|---|---|
| Cold RPM | Hot RPM | |||||
| 0101302084 | 14V38A19 | 1300 | 1850 | 1950 | 25 | 3.4 |
| 0101302086 | 14V30A20 | 1450 | 1900 | 2100 | 20 | 3.5 |
| 0101302090 | 14V30A20 | 1450 | 1900 | 2100 | 20 | 3.5 |
| 0101302103 | 14V30A25 | 1650 | 2450 | 2600 | 20 | 3.5 |
| 0101302111 | 14V30A20 | 1450 | 1900 | 2100 | 20 | 3.5 |
| 0101302113 | 14V30A20 | 1450 | 1900 | 2100 | 20 | 3.5 |
| 0101302117 | 14V30A20 | 1450 | 1900 | 2100 | 20 | 3.5 |
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- β’ You smell fuel, burning insulation, or see smoke.
- β’ Brakes feel soft, pull hard to one side, or make grinding noises.
- β’ The engine overheats, stalls repeatedly, or misfires under load.
- β’ You are missing required tools, torque specs, or safe lifting equipment.
- β’ You are not confident in the next step or safety outcome.
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