Engine, Installing: Procedure

Install in the reverse order of removal while noting the following:

• Vehicles with dual clutch transmission: always replace the needle bearing in the crankshaft after the engine and transmission have been separated. Refer to CRANKSHAFT NEEDLE BEARING, REPLACING .
• Replace bolts that were tightened with an additional turn after removing them.
• Replace the self-locking nuts and bolts, gaskets, seals and O-rings after removing.
• Only remove the plugs or caps just before installing the respective lines.
• Secure all hose connections with hose clamps that match the ones used in series production. Refer to the Electronic Parts Information (ETKA).
• Check the vacuum hoses for damage before the assembly and replace if necessary.
• During installation, all cable ties must be installed at the same location.
• Used coolant cannot be used again.

-- Attach the transmission to the engine. Refer to TRANSMISSION, INSTALLING .

-- Lift the engine/transmission assembly using the Engine/Gearbox Jack - Engine Support :T10359  .

-- Guide the engine/transmission assembly into the body.

-- Install the bolts -arrows- for the engine mount by hand all the way.

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-- Install the bolts -arrows- for the transmission mount -1- by hand all the way.

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-- Remove the Engine/Gearbox Jack - Engine Support :T10359A  from the engine.

-- Adjust the assembly mount. Refer to ASSEMBLY MOUNT, ADJUSTING .

-- Install the drive axles. Refer to OVERVIEW - DRIVE AXLE .

-- Attach the driveshaft to the bevel box. Refer to the appropriate service information .

-- Install the drive axle heat shield. Refer to DRIVE AXLE HEAT SHIELD, REMOVING AND INSTALLING .

-- Install the control lines for Particulate Filter Differential Pressure Sensor -G1037-. Refer to OVERVIEW - HEATED OXYGEN SENSOR .

-- Install the A/C compressor. Refer to OVERVIEW - A/C COMPRESSOR .

-- Install the ribbed belt. Refer to RIBBED BELT, REMOVING AND INSTALLING .

-- Install the front air duct pipe. Refer to FRONT AIR DUCT PIPE, REMOVING AND INSTALLING .

-- Install the fan shroud. Refer to FAN SHROUD, REMOVING AND INSTALLING .

-- Electrical connections and routing. Refer to COMPONENT LOCATION OVERVIEW - RELAY PANELS, FUSE PANELS AND E-BOXES and the appropriate Wiring Diagram.

-- Install the air guide hoses. Refer to OVERVIEW - CHARGE AIR HOSE CONNECTIONS .

-- Install the gearshift lever cable and adjust. Refer to OVERVIEW - SHIFT MECHANISM .

-- Connect the fuel line and the EVAP system hose. Refer to CONNECTOR COUPLINGS, DISCONNECTING .

-- Install the catalytic converter. Refer to CATALYTIC CONVERTER, REMOVING AND INSTALLING .

-- Install the connection for the turbocharger. Refer to OVERVIEW - TURBOCHARGER .

-- Install the battery tray. Refer to BATTERY TRAY, REMOVING AND INSTALLING or connect the battery, refer to BATTERY, DISCONNECTING AND CONNECTING .

-- Install the air filter housing bracket. Refer to Figure and Refer to Figure.