2003 Audi S6FACTORY OEM SERVICE PROCEDURE

Preliminary Checks: Notes

Before beginning wheel alignment procedures, ensure following are checked.

  • All wheels and tires are of approved size (all 4 identical) and tires are properly inflated. Tread depth has no more than .08" (2 mm) difference between tires on same axle. Correct as necessary.
  • Check suspension and suspension components for looseness or damage. Correct as necessary.
  • Check wheel bearing play and condition. Correct as necessary.
  • Fuel tank full. Spare tire and tools stored in appropriate storage area. Windshield washer reservoir full. Correct as necessary.
  • On vehicle equipped with level control (1BG suspension), turn ignition on and allow height control process to run until completed.
  • Ensure alignment equipment sliding plates and turn tables are not touching the end stop when checking wheel alignment.
  • Alignment is to always include both front and rear axles.
  • Check wheels for excessive runout or out-of-balance condition. Balance or repair wheels as necessary. Permissible lateral runout of the wheel rims can already exceed the specified toe-in setting tolerance. If compensation for wheel run-out is not performed, it will not be possible to obtain a correct toe-in adjustment.
  • For vehicles with 4-wheel air suspension (1BY), vehicle must be at normal level. Deactivate level control system. See DEACTIVATING/ACTIVATING JACK MODE FOR RIDE HEIGHT SYSTEM (ALLROAD)Β  . Be sure there is sufficient pressure in pressure reservoir. Check height between center of wheel and bottom edge of fender. Specification is 15.8" +/- .197" (402 mm +/- 5 mm). If this is not the case, basic setting must be performed.

NOTE: Basic setting of 4-wheel air suspension (1BY) requires using Audi factory scan tool (VAS 5051 or VAS 5052), or equivalent aftermarket scan tool.
Factory Service Tools

Use the Manual With the Right Hardware

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.

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