1999 Audi A8 BaseFACTORY OEM SERVICE PROCEDURE

Output Diagnostic Test Mode (DTM) (scan tool function 03)

The output Diagnostic Test Mode (DTM) can be used to check the function of the components that are actuated by the control module after it processes incoming signal from the sensors.

NOTE: Output Diagnostic Test Mode can and must only be selected once after the ignition is switched on.

These check include all functions and properties under operating conditions, for example:

  • Electrically operated hydraulic valves that open and close when activated by the control module.
  • The relay of an electrical motor when activated by the control module. The motor switches on and carry outs the task.

Before initiating the output Diagnostic Test Mode (DTM), make sure there are no electrical malfunctions in the system to be tested. This will enable you to recognize any mechanical problems. Check Diagnostic Trouble Code (DTC) memory before starting the output DTM. See DIAGNOSTIC TROUBLE CODE (DTC) MEMORY (SCAN TOOL FUNCTION 02), CHECKINGΒ  .

The technician must be sure there are no electrical malfunctions in the system. If the technician has made sure that there are no electrical malfunctions in the system, it will be possible to identify any mechanical malfunctions in the individual actuators if the results of the output DTM are not as specified here. Replace the relevant component.

With the Bosch 5.3 ABS/ESP the output Diagnostic Test Mode (DTM) can be used to check the electrically actuated hydraulic valves and the pump motor in the hydraulic module. It is also possible to check that the brake lines going to the four wheels are connected correctly.

NOTE:
  • The vehicle must be raised until all wheels are free to turn. A second technician is required to check whether the wheels are locked or can be turned.
  • You can stop the test sequence at any time by pressing the -C- button.
  • To avoid overloading the components being checked, they are actuated during the test sequence for a period of 60 (or 90) seconds. The output diagnostic test will be terminated if the --> button is not pressed within this period.
  • The ABS warning light and the red brake warning symbol blink during the test.
  • If the brake pedal is pressed repeatedly this will exhaust the vacuum in the brake booster. For this reason, the brake pedal must be pressed harder in order to achieve the same braking effect. It may be advisable to start the engine briefly to build up vacuum in the booster.

During the test, the individual test steps are shown in the second line of the VAG1551 scan tool display. The following abbreviations are used.

IV = Inlet valve

OV = Outlet valve

LF = Left-Front

RF = Right-Front

LR = Left-Rear

RR = Right-Rear

B+ = Battery Positive Voltage (B+) at valve

0V = 0 volts; No voltage at valve

Locked/free = Wheel condition; must be checked by second technician

hyd.pump = Hydraulic pump

Indicated on display

Fig 1: VAG 1551 Scan Tool Display - Initiating Output Diagnostic Test Mode, Bosch 5.3 With ESP (1 Of 2)
G02727379Courtesy of AUDI OF AMERICA, INC.
  • Press buttons -0- and -3- to select "Output Diagnostic Test Mode" function 03.

Indicated on display

Fig 2: VAG 1551 Scan Tool Display - Initiating Output Diagnostic Test Mode, Bosch 5.3 With ESP (2 Of 2)
G02727380Courtesy of AUDI OF AMERICA, INC.
  • Press the -Q- button to confirm input.

Indicated on display

Fig 3: VAG 1551 Scan Tool Display - Output Diagnostic Test Mode, Bosch 5.3 With ESP (Hydraulic Pump ABS V39)
G02727381Courtesy of AUDI OF AMERICA, INC.

ABS return flow pump -V39- should start running audibly.

The brake pedal can be felt to vibrate. This is because the hydraulic pump is producing pressure pulses in the brake lines, which induce the vibrations that can be felt at the pedal.

The pressure pulses in the brake lines are not sufficient to lock the wheels

Fig 4: Checking Brake Pedal
G02727382Courtesy of AUDI OF AMERICA, INC.

Illustration A01-0015 is a schematic diagram of the hydraulic circuit of an ABS/EDL system. This will give a better understanding of the various test steps in the output Diagnostic Test Mode (DTM).Β 

  • The gray-shaded components are active.
  • Thin solid lines represent hydraulic lines or hoses that are not under pressure.
  • Thick broken lines represent hydraulic lines or hoses working as suction lines.
  • Thick solid lines represent hydraulic lines or hoses that are under pressure.
  • Press --> button.
    Fig 5: Schematic Diagram Of Hydraulic Circuit Of ABS/EDL System, Bosch 5.3
    G02727383Courtesy of AUDI OF AMERICA, INC.

Indicated on display

Fig 6: VAG 1551 Scan Tool Display - Output Diagnostic Test Mode, Bosch 5.3 With ESP (Brake Pedal Pressed)
G02727384Courtesy of AUDI OF AMERICA, INC.
  • Press --> button.

Indicated on display

Fig 7: VAG 1551 Scan Tool Display - Output Diagnostic Test Mode, Bosch 5.3 With ESP (LF Wheel Locked)
G02727385Courtesy of AUDI OF AMERICA, INC.

When the brake pedal is pressed, brake fluid pressure will be built up in all four calipers. All four wheels will be locked.

This indicates that the mechanical and hydraulic components of the brake system are working properly, which means that the master cylinder is able to build up pressure in all four calipers and there are no leaks in the hydraulic lines, hoses, and connections.

Fig 8: Pressing Brake Pedal
G02727386Courtesy of AUDI OF AMERICA, INC.

If the wheels do not lock, visually inspect brake fluid reservoir, master brake cylinder, hydraulic unit, and calipers.

Concentrate on the left-front wheel first. The function of the control elements for this wheel is tested first.

Fig 9: Pressing Brake Pedal
G02727387Courtesy of AUDI OF AMERICA, INC.
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Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.

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