1991 Audi 100 BaseFACTORY OEM SERVICE PROCEDURE

Oxygen (O2) Sensor Heating Element (2.8L)

  1. Disconnect O2 sensor heating element connector. See COMPONENT LOCATIONSΒ  . Connect voltmeter between harness connector terminals. Start engine and let idle. If battery voltage is not present, check for faulty circuit breaker, wiring or fuel pump relay.
  2. If battery voltage is present, connect Test Cable (VAG 1315 A/1) to oxygen sensor heating element connector. Run engine at idle. Set ammeter on 10-amp scale. Check amperage at test cable terminals. If 0.5-3.0 amps is present, heating element is okay. If 0.5-3.0 amps is not present, replace oxygen sensor.
Fig 1: Identifying Terminals Of Typical 2-Pin Connector (2.8L)
G94344Courtesy of AUDI OF AMERICA, INC.
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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.