Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
1991 Audi 100 BaseFACTORY OEM SERVICE PROCEDURE
Oxygen (O2) Sensor
- Disconnect differential pressure regulator connector from side of regulator. Using Adapter (1315 A/1), connect Multimeter (US 1119) to differential pressure regulator and to the connector removed from regulator.
- Set multimeter to 200-mA DC scale. Disconnect O2 sensor connector. Start engine and let idle. Note reading on multimeter. Ground male end of O2 sensor connector.
- Observe multimeter. Current should increase from 9 mA to 11 mA after 15 seconds. If multimeter reading is not as specified, check wiring between FICU and O2 sensor harness connector.
- If wiring is okay, replace FICU. Connect O2 sensor and start engine. Raise engine speed to about 3000 RPM for a few seconds.
- Differential pressure regulator current must return to original mA value, and fluctuate approximately 1-3 mA in the -10 10 mA range. If current does not return to original mA value or does not fluctuate, replace O2 sensor.
Factory Service Tools
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- β’ You smell fuel, burning insulation, or see smoke.
- β’ Brakes feel soft, pull hard to one side, or make grinding noises.
- β’ The engine overheats, stalls repeatedly, or misfires under load.
- β’ You are missing required tools, torque specs, or safe lifting equipment.
- β’ You are not confident in the next step or safety outcome.
