Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
1988 Audi 80 Base, AutomaticFACTORY OEM SERVICE PROCEDURE
Starting Enrichment
- Ensure engine is at normal operating temperature and no fault codes are stored in ECU memory. Using a digital multimeter and Harness Adapter (VW1315A/1 ), check voltage at differential pressure regulator.
- Connect multimeter to differential pressure regulator. See Fig 1 . Remove fuse No. 13 and remove and ground ignition coil wire. Crank engine and observe volt reading. Control voltage should drop to 35-45 mA, during engine cranking, and remain there for a maximum of 3 seconds. After 3 seconds, voltage should drop to zero.
- With multimeter still connected and ignition off, disconnect O2 sensor and CTS harness connectors. Connect Adjustable Resistance Box (VW1630 ) leads to CTS harness connectors. Set resistance to 2500 ohms. Install ignition coil wire and start engine. Control voltage should read 15-23mA in about 6-9 seconds, then slowly drop to 9-11 mA.
- Move throttle quickly to full throttle and release throttle. Control voltage must increase briefly to 6 mA. If system fails test, perform electrical tests. See CIS-MOTRONIC VOLTAGE & RESISTANCE TESTS chart. See Fig 2 . If system electrical tests are okay, replace ECU. Clear fault codes.
CIS-MOTRONIC VOLTAGE & RESISTANCE TESTS
| Test Step No. | Connection Terminals | Test Specifications | ||||
|---|---|---|---|---|---|---|
| 1 | 14 & 35 | Ignition "ON"; About Battery Voltage | ||||
| 2 | 17 & 35 | Ignition "ON"; About Battery Voltage | ||||
| 3 | 32 & 35 | Ignition & A/C "ON"; About Battery Voltage | ||||
| 4 | 33 & 35 | Ignition & A/C "ON"; About 1V Below Battery Voltage | ||||
| 5 | 19 & 35 | Ignition "ON"; About Battery Voltage | ||||
| 6 (1) | 13 & 35 | Insert Fuel Relay Fuse; FIL Must Light | ||||
| " | " | Ignition "ON"; FIL Must Light | ||||
| 7 | 4 & 5 | Ignition "OFF"; 15-25 Ohms | ||||
| 8 | 3 & 35 | Ignition "OFF"; 2500 Ohms @ 68°F (20°C) | ||||
| " | " | Ignition "OFF"; 200 Ohms @ 212°F (100°C) | ||||
| 9 | 31 & 35 | Throttle Closed; Open (No Continuity) | ||||
| " | " | Throttle Wide Open; Continuity | ||||
| 10 | 28 & 35 | Throttle Closed & Open; Continuity | ||||
| 11 (2) | 28 & 35 | Continuity | ||||
| 12 | 13 & 35 | Insert Fuel Relay Fuse; Continuity | ||||
| 13 | 14 & 16 | About 10 Ohms | ||||
| 14 | 14 & 15 | 30-60 Ohms | ||||
| 15 | . | Unplug Hall Effect Sensor Connector | ||||
| 15 | 30 & 35 | Terminals 1 & 2 To HallEffect Sensor; Continuity | ||||
| 15 | 30 & 21 | Terminals 2 & 3 To HallEffect Sensor; Continuity | ||||
| 16 | 11 & 35 | Remove Terminal From Coil. Power Output Stage Of Ground Center Contact; Continuity | ||||
| 17 | " | Disconnect KS Harness Connector; Open (No Continuity) | ||||
| 6 & 8 | Connect Terminals 1 & 2; Continuity | |||||
| " | " | Connect Terminals 1 & 3; Continuity | ||||
| 18 | 7 & 35 | Disconnect O2 Connector& Ground; Continuity | ||||
| 19 | 23 & 26 | Sensor Plate In Rest Position; About 5000 Ohms | ||||
| 20 | 26 & 35 | Sensor Plate In Rest Position; About 4000 Ohms | ||||
| 21 | 34 & 35 | Standard Transmission; Continuity | ||||
| " | " | Automatic Transmission Open In "P" or "N"; No Continuity | ||||
| 22 | 12 & 35 | Remove Fuel Pump Relay And Ground Terminal No. 47 Of Fuse Panel Relay | ||||
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Factory Service Tools
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- • You smell fuel, burning insulation, or see smoke.
- • Brakes feel soft, pull hard to one side, or make grinding noises.
- • The engine overheats, stalls repeatedly, or misfires under load.
- • You are missing required tools, torque specs, or safe lifting equipment.
- • You are not confident in the next step or safety outcome.
