1982 Audi 5000 Base, Automatic TransFACTORY OEM SERVICE PROCEDURE

Injector Nozzles

The injectors in the CIS system open at a preset pressure. Fuel is always present in the lines between the fuel distributor and the injectors to ensure good starting. As pressure in the fuel distributor increases (when the engine is started), the valves open and spray constantly. The amount of fuel injected will be determined by control pressure and the position of the control plunger. See Fig 1.

Fig 1: Bosch CIS Lambda Injection Nozzle
G09315275Courtesy of AUDI OF AMERICA, LLC

Pin in injector vibrates to atomize fuel.Β 

Factory Service Tools

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.