2005 Acura RLFACTORY OEM SERVICE PROCEDURE

Fuel Tank Replacement

  1. Drain the fuel tank (see FUEL TANK DRAININGΒ  ).
  2. Reinstall the fuel tank unit.
  3. Remove the propeller shaft (see PROPELLER SHAFT REMOVAL ).
  4. Remove the rear differential (see REAR DIFFERENTIAL REMOVAL ).
  5. Jack up the vehicle, and support it with jackstands.
  6. Remove the fuel tank covers (A) and parking brake cable bolts (B).
    Fig 1: Fuel Tank Covers And Parking Brake Cable Bolts With Torque Specifications
    G05495274Courtesy of AMERICAN HONDA MOTOR CO., INC.
  7. Disconnect the hoses (C). Slide back the clamps, then twist the hoses as you pull to avoid damaging them.
  8. Place a jack, or other support, under the tank (D).
  9. Remove the strap bolts, and let the straps (E) fall free.
  10. Remove the fuel tank. If it sticks to the undercoat on its mount, carefully pry it off the mount.
  11. Install the parts in the reverse order of removal.
Factory Service Tools

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.